Radical Fans
PLEN

Custom caps

Custom caps: you choose the cut and colour of a cap from a trusted brand, and we give it character – we embroider your crest flat or in 3D puff, and we can also sew on a patch or emblem.

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Styles

We have access to the full range of styles and colours from manufacturers such as Flexfit and Atlantis. Below are the most popular styles in our range.

Black full cap with raised white ORKAN embroidery on the front

Full cap

A cap with no adjustment at the back, chosen by size – from kids’ to XXL. The stretch fabric fits the head, and the structured front holds embroidery well, including 3D puff.

  • Flexfit 6277
  • Five sizes
  • Structured front
Blue trucker cap with mesh at the back and raised white NRŚL embroidery

Trucker

A structured front with room for embroidery and mesh at the back that lets air through. Snap fastening and one size fits all.

  • Flexfit 6606
  • Mesh back
  • Snap fastening
Black HIT cap on a mannequin, with a grey Piast Gliwice emblem on the front

HIT

A classic six-panel cap in heavy cotton twill, with a structured front and a curved peak. The size is adjusted with a metal buckle at the back.

  • Atlantis HIT
  • 100% cotton
  • Metal buckle
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How we decorate it

Some decoration is applied to the finished garment, some goes into it during sewing. We match it to the fabric, quantity and design – looking at appearance, durability and how the decoration behaves in use.

Screen printing

Larger runs

Ink is applied through prepared screens, a separate one for each colour. Screen printing gives a durable, saturated print and is especially cost-effective for larger runs.

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Heat transfer printing

Full colour and cut vinyl

The design is made on film and then heat-pressed into the fabric. This group covers DTF and cut flex and brick vinyl – a good choice for smaller runs and designs with more colours.

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Machine embroidery

Logos and a lasting finish

The design is made of thread, so it gives a crisp, slightly raised effect. Embroidery works best for logos, lettering and simple marks.

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Sublimation printing

Polyester fabrics

The dye penetrates the fibres of the fabric, so the print cannot be felt. Sublimation reproduces full-colour designs and can cover entire panels of the garment.

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Patches & trims

Sewn-on elements

We can add woven patches, rubber patches, faux leather patches and custom labels to the design. They can be the main mark or complement a print or embroidery.

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Sewn details

Made during sewing

Side stripes, ribbing and neck tape are tailoring work, not printing. Ribbing and neck tape are made during sewing, while side stripes are usually sewn on along the sleeves and legs, less often set into a seam. The options depend on the style and fabric.

SEE EXAMPLES →
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Made by us

Caps made for clubs and groups. Every embroidery and every patch was made for a specific order.

Black cap with two sewn-on crests, KSR and KS Rzuchowa
Red trucker cap with raised 010 embroidery and the word Widzew on the side
Black full cap with a black rubber patch featuring two crests
Black trucker cap with orange Młody Chrobry embroidery
Black full cap with white embroidery of a crest with the letter H
Navy trucker cap with red and white WFC embroidery and a mark on the side
Black cap in sports mesh with tone-on-tone black sun embroidery
Back of a black HIT cap with gold 1945 embroidery and a metal buckle

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Got a cap
idea?

Tell us the quantity, style, colours and target date. We will reply with a proposal and a quote.

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